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Blog · June 11, 2024 · 6 min read

Inside Our Intake Grading: What the Inspector Looks For

Most of what determines a tote's second-life value happens in the first ninety seconds after it comes off the truck. Here is the checklist our intake inspectors actually run, and what it tells us about the tank's next disposition.

ReconditioningPost #28 of 34

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The visual scan

Bottle clarity, color, evidence of crystallization. A bottle that has cleared of prior product to obvious chemistry is a different proposition than one with a residual stain. Some discoloration is harmless; some is a flag for the wash recipe.

Cage straightness, rust on welds, corner protector integrity, valve seat condition. A bent cage is repairable; a corroded valve seat usually means a swap from the parts pool.

The label review

The placard on the side of the cage is the prior-contents declaration. If it is missing, faded, or covered, the tank goes to a holding area until we can establish prior contents. We do not guess and we do not accept verbal contents declarations from drivers.

The decision tree

  • Bottle intact + cage straight + prior contents documented and acceptable → routed to Wash or Reconditioned line.
  • Bottle intact + minor cosmetic issues → Bottle Tight grade or sold as-is for non-regulated service.
  • Bottle stress-cracked or compromised → routed to disassembly and grind line.
  • Prior contents unacceptable or undocumented → segregated, customer notified, return at our cost.

Why the rigor matters

A reconditioned tote that ends up in the wrong service is a bad outcome for everyone — buyer, seller, regulator. The 90 seconds at intake is what prevents almost all of those bad outcomes. We would rather reject 1% of incoming inventory at the gate than let one wrong tank reach a customer dock.

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